What precautions should be taken during the installation and debugging process of the roller sand making machine?

The roller sand making machine is a widely used crushing equipment in industries such as mining, metallurgy, building materials, highways, railways, water conservancy, and chemical engineering, mainly used for crushing various hardness ores and rocks. During the installation and debugging process, in order to ensure the normal operation and service life of the equipment, it is necessary to pay attention to the following aspects:

1. Construction of equipment foundation

Before installing the roller sand making machine, the first step is to ensure the construction quality of the equipment foundation. The equipment foundation should be flat and solid, able to withstand the weight of the equipment and the vibrations generated during operation. Meanwhile, the basic dimensions should match the actual dimensions of the equipment to ensure its stable operation.

2. Equipment installation

When installing the roller sand making machine, it is necessary to operate according to the installation drawings and technical requirements provided by the manufacturer. Firstly, check the appearance of the equipment for any damage and ensure that all components are complete. Then, lift the equipment onto the foundation and adjust its levelness to keep it perpendicular to the foundation. Finally, fix the equipment to the foundation with bolts and check the tightness of the bolts.

3. Installation of transmission device

The transmission device of the roller sand making machine includes a motor, reducer, belt pulley, etc. When installing the transmission device, ensure that the diameter of the pulley matches the input shaft diameter of the reducer to ensure smooth transmission. At the same time, adjust the tightness of the belt to maintain it within an appropriate range.

4. Installation of lubrication system

The lubrication system of the roller sand making machine is the key to ensuring the normal operation of the equipment. When installing the lubrication system, ensure that the quality and quantity of lubricating oil meet the requirements. At the same time, it is necessary to regularly check the oil level and quality of the lubricating oil, and replace the lubricating oil in a timely manner to ensure the normal operation of the equipment.

5. Installation of electrical systems

The electrical system of the roller sand making machine includes motors, control cabinets, cables, etc. When installing electrical systems, it is important to ensure that the cables are connected correctly and firmly to avoid equipment failures caused by poor cable connections. At the same time, it is necessary to regularly check the operation status of the electrical system, and promptly identify and eliminate faults.

6. Debugging process

After the installation of the roller sand making machine is completed, debugging is required. Firstly, it is necessary to check whether all components of the equipment are installed properly and whether all fasteners are tightened. Then, start the device, observe its operating status, and promptly handle any abnormal situations. After the equipment is running normally, no-load and load testing can be carried out to test the crushing effect and production efficiency of the equipment.

In summary, during the installation and debugging process of the roller sand making machine, it is necessary to strictly follow the manufacturer's requirements for operation to ensure the installation quality and operational stability of the equipment. At the same time, it is necessary to strengthen the maintenance of equipment and extend its service life.